My new baby....but there's a problem
- radomirthegreat
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Re: My new baby....but there's a problem
As it was said before, take off the rocker panels for the winter time. Check out all the subframe bushings to look for more rust. Sand down all the rust and then paint it with something. Pick up a spray paint can of Dupli Color T360 for a nearly perfect color match for your car, but don't use it on areas people will see clearly. Just touch up bare spots that once had rust. In the spring time, see where you are with it and what you can do to move on.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- GreenGiantSSE
- SLE Member

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Re: My new baby....but there's a problem
ok so your saying take both sides off for the winter. how do i remove them from the front because the back i see the screw on the rubber. the foam thing i did it a lil. not much. i jus put it at each end and then a lil in the middle just to keep it sucure as i drive. i never knew that the panels were the same for all trims of my year. they really look different.
to stop the rust danthurs from NEBC was saying i could buy some navel jelly to try and slow the rusting down. another said use the jelly then get some dupli-color undercoating till the spring. ive gotten alot of ideas but idk which ones are really gonna benifit me. i cant try them all.
would it be wise to try and get it undercoated again if not already because idk if it was or wasnt since the car is originally from Ga and who knows if the owner that brought it up here did it.
to stop the rust danthurs from NEBC was saying i could buy some navel jelly to try and slow the rusting down. another said use the jelly then get some dupli-color undercoating till the spring. ive gotten alot of ideas but idk which ones are really gonna benifit me. i cant try them all.
would it be wise to try and get it undercoated again if not already because idk if it was or wasnt since the car is originally from Ga and who knows if the owner that brought it up here did it.

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
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Re: My new baby....but there's a problem
If you use the undercoating, which I put in my trunk, you'll notice it's harder to get that off when the rust starts spreading again. You really should sand down all the rust you can see before you use undercoating.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- GreenGiantSSE
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Re: My new baby....but there's a problem
another thing about that, i cant spray it on unless its 70 degrees or more outside?

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
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Re: My new baby....but there's a problem
I spray on stuff everywhere and at any temperature. You may not get a smooth finish, but you'll get it covered regardless of the weather. Sunlight helps. Also, a blow drier after the spraying helps a whole lot.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- GreenGiantSSE
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Re: My new baby....but there's a problem
ok jack it up, sand the rust, spray the coat and hope for the best.

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
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Re: My new baby....but there's a problem
Yes, but try to be too sure that you've gotten all the rust.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- GreenGiantSSE
- SLE Member

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Re: My new baby....but there's a problem
ok what about if theres a part on the car where it has rusted through but it just looks like surface and i go to sand it down with sand paper and i go through a liittle bit. what should i do my autobody guru?
Last edited by GreenGiantSSE on Wed Oct 22, 2008 7:01 pm, edited 1 time in total.

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
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Re: My new baby....but there's a problem
Fiberglass! Either that, or rivet on some sheet metal. I don't like riveting because it risks rust again, but you can use the riveted on sheet metal as a template of sorts for your fiberglass. Also, duct tape works temporarily. I don't believe you'll sand completely through to make a hole, though. What works best is a conical style wire wheel that you put in a drill. That just destroys rust (and surrounding areas). Since you're taking care of the underside, you can leave the surface uneven. The auto body undercoating may not adhere too well. I've found Wal Mart's $1/spray can primer to work very well on my family's Aerostar. Put the undercoating over dry primer for best adhesion and protection.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- GreenGiantSSE
- SLE Member

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- Joined: Mon Sep 29, 2008 8:33 pm
- Year and Trim: 1993 SSE
Re: My new baby....but there's a problem
i want to fibergalss it but the thing about that is.....idk the first thing about it.
duct tape was already on the car on both sides to hold it up when i brought it. i just hadnt noticed it till i got the car home. but not to sound dumb or anything....what exactly am i getting fiberglassed? because it seems like what your explaining to me is how to get the rust out of the way

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
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bonnevillain
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Re: My new baby....but there's a problem
you could always do bondo... majorly FTL, but it works. kinda.
- GreenGiantSSE
- SLE Member

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Re: My new baby....but there's a problem
FTL? sorry not good with all abrev.bonnevillain wrote:you could always do bondo... majorly FTL, but it works. kinda.

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
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bonnevillain
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Re: My new baby....but there's a problem
for the lose. its just lame. haha.
- GreenGiantSSE
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Re: My new baby....but there's a problem
bonnevillain wrote:for the lose. its just lame. haha.
lol wow. why didnt i think of that? i know what FTW means but not FTL

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
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Re: My new baby....but there's a problem
Fiberglass is pretty easy. There are glass fibers interwoven to form a cloth-like thing. You mix a resin with a hardener that makes the mixture rock solid after some waiting time. Pour the mixture over the cloth, and you've got fiberglass. Fiberglass can cover a hole since you just lay the sheet anywhere and pour the resin on top. It's awesome. Riveting helps, though.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- 2000Silverbullet
- Retired Gearhead

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Re: My new baby....but there's a problem
Another interim solution would be to spray the underside with used motor oil and then drive on a dirt road to create an oily skin that clings to the underside and inhibits further corrosion.
This method used to be a standard in Northern Ontario because of the copious use of road salt. It was unusual to have a car body last more than 5 years without perforating.
This method used to be a standard in Northern Ontario because of the copious use of road salt. It was unusual to have a car body last more than 5 years without perforating.
Last edited by 2000Silverbullet on Wed Oct 22, 2008 11:56 pm, edited 1 time in total.

2000 SSEi - SilverBullet - 78,000 kms, 4" "straight shot" custom headlight ram air inlet, TOGs, 1.9's, Lsd, 2.9-3.4"MPS 10-15 psi, Ported GenV, EGR eliminated, OR pushrods, oil volume kit, trani cooler & shift kit, Titanium retainers, 90 lb springs, 160 Stat, 42# injectors, Fuel pump voltage increase, Wideband O2, 3" to dual 2 1/2" Magnaflows, Snow Meth/water injection, after SC temp gauge, 255/50WR17, timing commander set 15-18*@WOT, 2 speed Fan over-ride, disabled DRL, Solid motor mount, Meziere Electric water pump, adjustable fuel pressure regulator, Drilled & slotted rotors/ceramics, GXP sway bars and STB, Upgraded and rebuilt transmission with ZZP 2500 rpm stall TC, Pioneer Bluetooth stereo with sub and 800 W amps, PB 13.5 quarter, (April 2014 car of the month)
- GreenGiantSSE
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Re: My new baby....but there's a problem
yea i know what fiberglass is the resin and the hardener you have to add to it. i was meant that i didnt know how i would apply it to the car but now i know. so any hole i have just put the cloth over it,spread the resin over it and wait for it to harden.could i put it over a rusted part of the frame so the salt cant fully get to it any more?radomirthegreat wrote:Fiberglass is pretty easy. There are glass fibers interwoven to form a cloth-like thing. You mix a resin with a hardener that makes the mixture rock solid after some waiting time. Pour the mixture over the cloth, and you've got fiberglass. Fiberglass can cover a hole since you just lay the sheet anywhere and pour the resin on top. It's awesome. Riveting helps, though.
2000Silverbullet wrote:Another interim solution would be to spray the underside with used motor oil and then drive on a dirt road to create an oily skin that clings to the underside and inhibits further corrosion.
This method used to be a standard in Northern Ontario because of the copious use of road salt. It was unusual to have a car body last more than 5 years without perforating.
this way would work but its just that the dirt here is starting to get hard on the days that its not raining. would sand work? and also too what about when i want to get the car washed? i have to redo it all over again?
Last edited by GreenGiantSSE on Thu Oct 23, 2008 1:28 am, edited 2 times in total.

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
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Re: My new baby....but there's a problem
Covering rust is a temporary fix, and covering it with fiberglass makes it tougher to go back and do a permanent fix. The rust under the fiberglass would spread out, so eventually the fiberglass would just fall through a bigger rust hole. Sand may work to make the underside of the car kind of nasty, but dirt really helps. See how much a local Wal Mart charges for planting soil.
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
- GreenGiantSSE
- SLE Member

- Posts: 25
- Joined: Mon Sep 29, 2008 8:33 pm
- Year and Trim: 1993 SSE
Re: My new baby....but there's a problem
ok that i get but im just saying ill will try that but what happens when i get the car washedradomirthegreat wrote:Covering rust is a temporary fix, and covering it with fiberglass makes it tougher to go back and do a permanent fix. The rust under the fiberglass would spread out, so eventually the fiberglass would just fall through a bigger rust hole. Sand may work to make the underside of the car kind of nasty, but dirt really helps. See how much a local Wal Mart charges for planting soil.

1993 Bonneville SSE 97K
Stock engine for now
1993 Bonneville SE/SLE w/ 110K R.I.P.
- radomirthegreat
- Certified Bonneville Nut

- Posts: 3343
- Joined: Wed May 21, 2008 8:52 pm
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Re: My new baby....but there's a problem
You'll probably have to recover the underside with dirt. Another handy solution is to sand down the rust and use an aerosol can rust to primer converter. Do about 5 very light coats with an hour to dry in between each. You must sand first. Any light rust can be covered by this. It goes on clear and dries black wherever rust used to be, and then you can cover that with auto body rubberized undercoating. Avoid rust from then on!
94 SSEi - Project car
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.
99 SLE - Tuned with different parts and such
85 Porsche 944 - Daily driver
68 Chevy C-10 - Free truck! Needs parts.

