Drive belt replacement
-
DRWBRTq19
- SLE Member

- Posts: 48
- Joined: Fri Aug 16, 2013 1:29 am
- Year and Trim: 2005 GXP
- Location: Jefferson City Missouri
Drive belt replacement
Is there a trick to slipping this thing on?
I did it two years ago in a parts store parking lot, but for the life of me I can't recall doing anything special.
And I'm going nuts trying to figure out how I did it then, but can't get it done in my driveway...
The belt is 81.5", but with the tensioner fully rotated, it still isn't enough to slip over the power steering pulley.
Open to any suggestions, thanks guys.
Drew
I did it two years ago in a parts store parking lot, but for the life of me I can't recall doing anything special.
And I'm going nuts trying to figure out how I did it then, but can't get it done in my driveway...
The belt is 81.5", but with the tensioner fully rotated, it still isn't enough to slip over the power steering pulley.
Open to any suggestions, thanks guys.
Drew
Pontiac stable:
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
- CMNTMXR57
- Certified Bonneville Nut

- Posts: 5841
- Joined: Wed May 13, 2009 10:45 pm
- Year and Trim: 2006 STS-V, 2004 GTO, 2009 G8 GT
- Location: CHICAGO
Re: Drive belt replacement
None that I'm aware of. Are you sure you're getting the tensioner fully unsprung. A newer belt will be tighter, but should be within a reasonable tolerance. Makes me wonder if you have the belt fully seated properly in other pulleys.
Usually on tight vehicles, I try to do the hard access pulleys (like the crank harmonic balancer for example) before I even have to hold the tensioner, this way, once you snake it up, all you have to do is get it over more easy to access pulleys, or backside idlers where it'll just slip on.
Usually on tight vehicles, I try to do the hard access pulleys (like the crank harmonic balancer for example) before I even have to hold the tensioner, this way, once you snake it up, all you have to do is get it over more easy to access pulleys, or backside idlers where it'll just slip on.

Retired Bonneville Owner and former GM Tech:
2004 Pontiac Bonneville GXP: Black/Ebony *SOLD*
Summer Toys: Combined 827 RWHP / 877lb/ft RWTQ
2004 Pontiac GTO: Impulse Blue Metallic/Black/M6: lots 'o mods, 415 RWHP / 405lb/ft RWTQ!
2006 Cadillac STS-V: Light Platinum Metallic/Light Gray/A6 - Spectre CAI, Magnaflow exhaust, Speed Inc. tune, 412 RWHP / 472lb/ft RWTQ
Daily Drivers:
2019 Chrysler Pacifica Limited: Mommy's new RGC
2015 Chrysler Town & Country Limited Platinum: Kids new RGC
2011 Camaro SS
2009 Pontiac G8 GT: L76, Sport Red Metallic
2004 GMC Sierra 2500HD: Victory Red - 8.1L Big Block and Allison
2003 Chevrolet Suburban 2500: Doeskin Tan - 8.1L Big Block... RIP
1999 Chevrolet Suburban: Sunset Gold Metallic - RIP
-
DRWBRTq19
- SLE Member

- Posts: 48
- Joined: Fri Aug 16, 2013 1:29 am
- Year and Trim: 2005 GXP
- Location: Jefferson City Missouri
Re: Drive belt replacement
I'll go back and recheck the seating.
I did try to slip it over the smooth idler instead of trying to get over the P/S pulley lip, but that wasn't any better.
I just noticed that the routing I'm using from google, since it doesn't seem to be under my hood, is from an Aurora forum. It's still the same routing, isn't it?
Drew
I did try to slip it over the smooth idler instead of trying to get over the P/S pulley lip, but that wasn't any better.
I just noticed that the routing I'm using from google, since it doesn't seem to be under my hood, is from an Aurora forum. It's still the same routing, isn't it?
Drew
Pontiac stable:
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
-
ddalder
- Resident Gearhead

- Posts: 2599
- Joined: Wed Apr 01, 2009 7:11 pm
- Year and Trim: 2004 GXP, 2008 STS, 2020 XT6
- Location: Alberta, Canada
Re: Drive belt replacement
Are you sure you have the right belt? My GM dealer showed two different ones for the GXP. That was several years ago now and I'm not sure what the difference was. They were not referring to the water pump belt, this was two different main serpentine belts.
I ended up getting the part number off the old one to make sure it was correct. They couldn't narrow it down with my VIN for some reason.
I ended up getting the part number off the old one to make sure it was correct. They couldn't narrow it down with my VIN for some reason.

Bose Luxury Sound System w/Touch Screen Navigation, Addition of Factory XM, 2005 MY Antenna, OnStar Upgrade (3G),
RainSense Wipers, Backup Camera, '00 Style Door Panel Courtesy Lights, Heated Washer Solvent, 2X Remote Trunk Release,
Turn Signal Mirrors, Center Console Courtesy Lamp, Rear Outboard Heated Seats, PVD Chrome 18" Factory Rims, Upgraded
Carbon Fibre Appearance Interior Trim, Highly Modified Main Body Harness, Instrument Panel, Door, Door Panel & Headliner
Wiring Harnesses, Custom Fuse Box & Tire and Loading Information Decals, Additional Acoustic Insulation[/size][/color]
-
ddalder
- Resident Gearhead

- Posts: 2599
- Joined: Wed Apr 01, 2009 7:11 pm
- Year and Trim: 2004 GXP, 2008 STS, 2020 XT6
- Location: Alberta, Canada
Re: Drive belt replacement
The routing may be in the Owner's Manual. I can't recall, but it is for one of my cars.

Bose Luxury Sound System w/Touch Screen Navigation, Addition of Factory XM, 2005 MY Antenna, OnStar Upgrade (3G),
RainSense Wipers, Backup Camera, '00 Style Door Panel Courtesy Lights, Heated Washer Solvent, 2X Remote Trunk Release,
Turn Signal Mirrors, Center Console Courtesy Lamp, Rear Outboard Heated Seats, PVD Chrome 18" Factory Rims, Upgraded
Carbon Fibre Appearance Interior Trim, Highly Modified Main Body Harness, Instrument Panel, Door, Door Panel & Headliner
Wiring Harnesses, Custom Fuse Box & Tire and Loading Information Decals, Additional Acoustic Insulation[/size][/color]
-
DRWBRTq19
- SLE Member

- Posts: 48
- Joined: Fri Aug 16, 2013 1:29 am
- Year and Trim: 2005 GXP
- Location: Jefferson City Missouri
Re: Drive belt replacement
This is the diagram I'm using

Drew
Drew
Pontiac stable:
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
- CMNTMXR57
- Certified Bonneville Nut

- Posts: 5841
- Joined: Wed May 13, 2009 10:45 pm
- Year and Trim: 2006 STS-V, 2004 GTO, 2009 G8 GT
- Location: CHICAGO
Re: Drive belt replacement
That looks to be right from what I see. The water pump belt couldn't be mixed up, it is very small and only 3-ribs I believe. Are you getting it around pulley 1 properly. It has to go on from behind the pulley
Part# I come up with: 12575425
For reference, the water pump belt is: 12588412
Part# I come up with: 12575425
For reference, the water pump belt is: 12588412

Retired Bonneville Owner and former GM Tech:
2004 Pontiac Bonneville GXP: Black/Ebony *SOLD*
Summer Toys: Combined 827 RWHP / 877lb/ft RWTQ
2004 Pontiac GTO: Impulse Blue Metallic/Black/M6: lots 'o mods, 415 RWHP / 405lb/ft RWTQ!
2006 Cadillac STS-V: Light Platinum Metallic/Light Gray/A6 - Spectre CAI, Magnaflow exhaust, Speed Inc. tune, 412 RWHP / 472lb/ft RWTQ
Daily Drivers:
2019 Chrysler Pacifica Limited: Mommy's new RGC
2015 Chrysler Town & Country Limited Platinum: Kids new RGC
2011 Camaro SS
2009 Pontiac G8 GT: L76, Sport Red Metallic
2004 GMC Sierra 2500HD: Victory Red - 8.1L Big Block and Allison
2003 Chevrolet Suburban 2500: Doeskin Tan - 8.1L Big Block... RIP
1999 Chevrolet Suburban: Sunset Gold Metallic - RIP
-
ddalder
- Resident Gearhead

- Posts: 2599
- Joined: Wed Apr 01, 2009 7:11 pm
- Year and Trim: 2004 GXP, 2008 STS, 2020 XT6
- Location: Alberta, Canada
Re: Drive belt replacement
I didn't feel they could be confused, but with two belts listed and two on the car, I just wanted to make sure I mentioned it so there was no chance of thinking that may have been the case. I had no problem replacing mine, quick and straightforward. It still makes me wonder if their cross reference is correct. I have zero faith in parts stores. I assume this is where he sourced it based on having replaced one in their parking lot previously.
Last edited by ddalder on Tue Jun 13, 2017 3:52 pm, edited 1 time in total.

Bose Luxury Sound System w/Touch Screen Navigation, Addition of Factory XM, 2005 MY Antenna, OnStar Upgrade (3G),
RainSense Wipers, Backup Camera, '00 Style Door Panel Courtesy Lights, Heated Washer Solvent, 2X Remote Trunk Release,
Turn Signal Mirrors, Center Console Courtesy Lamp, Rear Outboard Heated Seats, PVD Chrome 18" Factory Rims, Upgraded
Carbon Fibre Appearance Interior Trim, Highly Modified Main Body Harness, Instrument Panel, Door, Door Panel & Headliner
Wiring Harnesses, Custom Fuse Box & Tire and Loading Information Decals, Additional Acoustic Insulation[/size][/color]
- CMNTMXR57
- Certified Bonneville Nut

- Posts: 5841
- Joined: Wed May 13, 2009 10:45 pm
- Year and Trim: 2006 STS-V, 2004 GTO, 2009 G8 GT
- Location: CHICAGO
Re: Drive belt replacement
Agree

Retired Bonneville Owner and former GM Tech:
2004 Pontiac Bonneville GXP: Black/Ebony *SOLD*
Summer Toys: Combined 827 RWHP / 877lb/ft RWTQ
2004 Pontiac GTO: Impulse Blue Metallic/Black/M6: lots 'o mods, 415 RWHP / 405lb/ft RWTQ!
2006 Cadillac STS-V: Light Platinum Metallic/Light Gray/A6 - Spectre CAI, Magnaflow exhaust, Speed Inc. tune, 412 RWHP / 472lb/ft RWTQ
Daily Drivers:
2019 Chrysler Pacifica Limited: Mommy's new RGC
2015 Chrysler Town & Country Limited Platinum: Kids new RGC
2011 Camaro SS
2009 Pontiac G8 GT: L76, Sport Red Metallic
2004 GMC Sierra 2500HD: Victory Red - 8.1L Big Block and Allison
2003 Chevrolet Suburban 2500: Doeskin Tan - 8.1L Big Block... RIP
1999 Chevrolet Suburban: Sunset Gold Metallic - RIP
- skregal
- Posts like an L27

- Posts: 749
- Joined: Tue Jun 03, 2008 12:51 am
- Year and Trim: 95 SSEi
05 GXP - Location: Missouri
Re: Drive belt replacement
I recently replaced my power steering pump and getting the belt
back on was difficult for some reason. There was very little slack
with the tensioner all the way depressed. I asked my son to help
me because I needed three hands.
I could see that a new belt would give you trouble. If it is not seated
perfect on every pulley, or an off-brand belt, you may need a second
person to help you.
back on was difficult for some reason. There was very little slack
with the tensioner all the way depressed. I asked my son to help
me because I needed three hands.
I could see that a new belt would give you trouble. If it is not seated
perfect on every pulley, or an off-brand belt, you may need a second
person to help you.
Black 95 SSEi (original owner) 238K miles
Black 05 GXP (some idiot put the first 12K on it)186K miles
Black 04 Tahoe (original owner)310K miles
Black 16 Traverse (original owner)90K miles
Black 15 Lacrosse (some nice lady put first 15K on it)43K miles

"You can have one in any color as long as it's black" - H. Ford
Black 05 GXP (some idiot put the first 12K on it)186K miles
Black 04 Tahoe (original owner)310K miles
Black 16 Traverse (original owner)90K miles
Black 15 Lacrosse (some nice lady put first 15K on it)43K miles

"You can have one in any color as long as it's black" - H. Ford
-
ddalder
- Resident Gearhead

- Posts: 2599
- Joined: Wed Apr 01, 2009 7:11 pm
- Year and Trim: 2004 GXP, 2008 STS, 2020 XT6
- Location: Alberta, Canada
Re: Drive belt replacement
My belt is also P/N 12575425 and is 2070mm long. The length in mm should be marked on the one you purchased.

Bose Luxury Sound System w/Touch Screen Navigation, Addition of Factory XM, 2005 MY Antenna, OnStar Upgrade (3G),
RainSense Wipers, Backup Camera, '00 Style Door Panel Courtesy Lights, Heated Washer Solvent, 2X Remote Trunk Release,
Turn Signal Mirrors, Center Console Courtesy Lamp, Rear Outboard Heated Seats, PVD Chrome 18" Factory Rims, Upgraded
Carbon Fibre Appearance Interior Trim, Highly Modified Main Body Harness, Instrument Panel, Door, Door Panel & Headliner
Wiring Harnesses, Custom Fuse Box & Tire and Loading Information Decals, Additional Acoustic Insulation[/size][/color]
-
DRWBRTq19
- SLE Member

- Posts: 48
- Joined: Fri Aug 16, 2013 1:29 am
- Year and Trim: 2005 GXP
- Location: Jefferson City Missouri
Re: Drive belt replacement
Apologies for disappearing for over a month guys, between work and a new baby at home, life has been nuts.
I did finally get my belt on, some serious pressure on the tensioner was required to make it happen, but with some stretching it worked.
It was sourced from a parts store, because it's where I work. However this was a brand new belt because I didn't replace it when changing the alternator the last time (I know, not my best decision)
Anyway, as always, thanks for the help gents.
Drew
I did finally get my belt on, some serious pressure on the tensioner was required to make it happen, but with some stretching it worked.
It was sourced from a parts store, because it's where I work. However this was a brand new belt because I didn't replace it when changing the alternator the last time (I know, not my best decision)
Anyway, as always, thanks for the help gents.
Drew
Pontiac stable:
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild
2005 Bonneville GXP - Black -daily driver
2004 Sunfire - Arrival Blue Metallic -Wife's
1998 Grand Prix GT - Black -seen better days, awaiting fate
1985 Fiero Sport Coupe - Black (mostly) - long term rebuild

