Between mixed up orders and my availability it took me a little while to get back to this but it's time I dug this up for an update. Still many things that I want to revisit, but it is up and running for now.
I went back and forth with ZZP a bit more about the modded fuel rail and never really got any more out of them besides "we can no longer make the old style fuel rails". Okay fine. I ended up with a set of ZZP's fuel logs which of course still needed some minor clearancing to the mounting brackets in order to clear the IC plates
These do look soooo much better, too bad ZZP is the only one that still offers a complete system.
Bit of a mock-up on the floor
Debated on doing a polish or paint/polished fins or some sort of combination on this but eventually decided to just stick with the wrinkle black. It was the easier option, and won't be nearly as much of a pain to maintain given the miles that I drive this thing. Plus the wrinkle paint looks pretty *dang* good on it's own. This time though I used a zinc chromate (sp?) primer that is supposed to be good for aluminum and I actually oven baked the wrinkle painted items as opposed to just using a hair dryer to help aid the wrinkling process. Ideally this should last well past a couple years or so before peeling up like my last two GenIII's and valve cover jobs have done in the past.
On the LIM however I just went with a high-temp black + clear since it's already rough cast and not in plain sight.
Roughly 3-1/2 coats of the VHT Wrinkle paint
Baking for about an hour @ 200ºF
Mock-up again, turned out pretty darn good
Then thing began to move onto the car....in the driveway since the garage became a clean room for my dad's engine build. And custom ramps, because lowered problems.
Teardown:
YAY LIM TREASURE!
Comparison between the GenIII & IC+GenV setups
LIM down
Intercooler down
GenV down, and now it's time to play a game called "Will it Shut?"
And the answer is yes, barely. The hood latches but there is definitely contact on the hood. Solution: Dents. Moving on...
Everything more or less buttoned up. At this point I still needed to source a proper SC belt, which after going back and forth with Napa a few times before being given 4 belts and told to bring the other 3 back, ended up being a 733. Also discovered the fuel pressure gauge on the fuel logs is right along the path for the GXP Strut brace. I went without the brace for the time being because a) I can't tell a difference with/without it and b) I didn't know at the time but the fuel pressure gauge proved to be extremely useful just a few days later. I intend to get a sending unit and link the fuel pressure reading to one of the aeroforce gauges in the car. Hopefully I'll be able to get a sending unit to clear the strut brace's path.
I ended up having to pull this all off again the following day because in my rush to get this done in time to leave for the Michigan meet, I managed to not put any RTV down around the EGR hole. Everything went back on and I did make it to the meets, though still chasing vacuum problems. And ended up finding this while at Ryan's during the meet
Lucky for me Ryan had another valve cover laying around. What had happened though, is if you're familiar with it, there is a bracket that goes from the alternator to the back of the SC. Simply with the SC raised the 2" the bracket no longer fits properly, but in my case also doesn't clear the fuel logs, therefore weight reduction it is. However, when I put the alternator back on I apparently swapped the longest and shortest bolts. Being composite, I didn't even notice a difference when I was tightening things up. That, along with some help from Pat and Randy at the meet we got my vacuum lines run correctly and Chloe was running noticeably better, but I still have a hissing noise under boost.
Eventually made it home after numerous issues which will be covered in the Michigan meet thread, but ended up at DynoBrian's shop for some tuning on my way home....and the results:
Dyno pulls from January this year:
And last week with the added intercooler & GenV
Gained 45hp and 123 ft.lb.
I expected the hp gains to be in that area, but the torque curve blew my mind.
