Anyone else have problems with their gas cap?
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keir
- SSEi Member

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Anyone else have problems with their gas cap?
Mine is becoming harder and harder to take off and on with each gas station stop.It is so hard to remove that I usually end up scraping and cutting the skin on my thumb knuckle as I try to turn the cap....
Black 91 SSE-Where it all started....
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
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01bonneSC
- Certified Bonneville Nut

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Re: Anyone else have problems with their gas cap?
Is there a bunch of rust around the filler tube? That's probably what is holding it on.
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keir
- SSEi Member

- Posts: 168
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- Year and Trim: 2000 ssei
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Re: Anyone else have problems with their gas cap?
No there is no rust in the area.Im thinking the mechanism in the cap must be bad and I might look into a replacement cap from an auto parts store.
Black 91 SSE-Where it all started....
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
- harofreak00
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Re: Anyone else have problems with their gas cap?
Its not the cap, its the filler tube. I've seen this on many of my projects. I've tried multiple caps, even ones that work perfect in other cars. The filler tube plastic must expand over time or something. Replace the filler tube.
Andrew - owner/operator of Bonnevilles Unlimited

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
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keir
- SSEi Member

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Re: Anyone else have problems with their gas cap?
Andrew to the rescue...How do I change out the filler tube?
Black 91 SSE-Where it all started....
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
- harofreak00
- Administrator

- Posts: 26022
- Joined: Mon May 19, 2008 6:04 pm
- Year and Trim: 2004 GXP - plus a handful of other Bonnevilles
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Re: Anyone else have problems with their gas cap?
Jack up the rear, remove the wheel, remove the plastic shield, remove the 10mm ground strap, loosen the hose clamp, pry the rubber hose away from the plastic filler tube, and pull the whole filler tube assembly out the fuel tank door. It will take some muscle to wrangle it out of there.
I have a good filler tube here if you need one.
I have a good filler tube here if you need one.
Andrew - owner/operator of Bonnevilles Unlimited

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler

2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 57k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 115k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 280k | Official Bonneville Hauler
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keir
- SSEi Member

- Posts: 168
- Joined: Sat Feb 27, 2010 5:27 pm
- Year and Trim: 2000 ssei
- Location: Phila.Pa.
Re: Anyone else have problems with their gas cap?
That does not sound too hard for me to take on....just get me a quote on the tube and a pair of hood lift/supports,if you have any,and we can go from there.
Black 91 SSE-Where it all started....
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.
Red 95 Grand Prix SE-Gone but not forgotten....
Grey 00 SSEI -The current daily driver.
Dark Grey 2011 Dodge Charger-The new flagship.


