So this is my next L67 build, using the series 2 from the LeSabre:






This was the passenger side rear corner - the worst section. I cut out almost as much metal in this corner as I had to for the rest of the car. All that's left is some Bondo for the fender. No rear seat belts for now. The shocks/struts are going to be replaced with KYB's if I can. I'm keeping the sway bars, only getting reconditioned for now. It needs a new gas tank and filler tube, exhuast and shields, brake lines, and subframe/mounts (polyurethane). It will get rear discs and updated ABS. I'm looking for ideas about the exhaust tips, I only have one original. I'm thinking of using a dark metallic purple as an accent color, with matching ambient/interior lighting and engine paint.

I am thinking of using a Ferrari SuperAmerica 575M influenced hood scoop to cool the supercharger.

Should be fun! However if this car gets wrecked by another negligent driver I'm going postal ...

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

Can't wait to see what you do with this one Matt!

_________________
Will
05 Acura RL | 134k mi Grey/black | The Super-Hooptie
91 Buick Riviera | S2 L67 swap/4T60E | 124k mi | Antelope Beige Metallic w/Tan Int | Beat-up Beater / Cool Digital Dash
92 Pontiac Bonneville SSE | L67/4T60E | 75K mi | Med Slate Grey w/ Two-Tone Grey Int. | Low Miles Time Capsule / Storage Occupant
92 Chevy Lumina Z34 | LQ1/4T60E | 177k mi | Torch Red w/Grey Int. | Rusty Storage Occupant
03 Buick Park Avenue Ultra | L67/4T65E-HD | 197K | White Diamond Metallic w/Shale Int. | Rust Free Southern Sourced Storage Occupant
99 Chevy Tahoe LT | L31/4L65E | 246k mi | Spiral Grey Metallic w/Grey Int. | Daily Winter Rig / Tow Pig / Portable Concert Hall
04 Cadillac Seville STS | L37/4T80E | 216k mi | Red Jewel Tintcoat w/Shale Int. | Storage Occupant Too
05 Cadillac Deville | LD8/4T80E | 146k mi | Black w/Two Tone Tan Int. | Livery Pkg Daily

I'm liking the purple accents and other ideas.

_________________
-Car Guy Carl
"Penelope" - 2003 SLE - 238k Miles
"Sydney" - 2000 Honda S2000 - 93k miles

This is what I'm thinking the hood scoop should look like, it will be the 'cold air' intake, and will have a water trap and a screen to catch unwanted ingestions. I'm still looking at vents that I want to make (as well as water drainage for them), I want them placed to maximize airflow over the supercharger. I've been playing around with the original hood enough that I'm not worried about putting things where I want them. I've got sketches, but can't find anything close enough online to photo-chop it into this random '93 SSEi pic I found (and already photo-chopped):



I plan on making this 100% custom from leftovers from the original hood and a little Bondo as needed.

Yes, white honeycombs instead of gold. Maybe some purple HID fogs?...nah

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

love it! This is my favorite bodystyle, in my favorite color, and the white laces are my favorites. I'm excited!

_________________
*Chris*

15 Nissan Altima 2.5SL/2004 Honda Shadow 750 Aero
Previous, 07 GP SE, 06 GP GXP, 97 SSE 40th, 96 LeSabre Custom, 93 SLE, 90 LeSabre Custom

Looking good on the rust patch. My passenger rear corner looked really bad. I put some fiberglass resin on it to glue some flashing on there along with alot of rustoleum, HVAC aluminum foil tape, and some rubberized undercoating. Been holding up great for almost a year now. It is solid as a rock to.

_________________
1997 Bonneville SLE...(SilverStreak)...Totaled...1/25/13...Gone but not forgotten.
1968 Chevrolet Bel Air....the project

Hey, that's my old car! ( http://farm4.staticflickr.com/3376/3258 ... 19d8_o.jpg )

If that's any indicator, I sure am looking forward to your build.

_________________

Jerry /// Past: 95 SSEi (June 2010 COTM) -- 04 GXP (July 2011 COTM)
91 Honda Civic Wagon DX 2WD (fuelly) -- 208,000km -- 92hp -- Autocross Warrior
09 Lexus LS460 AWD -- 94,000km -- Daily Driver
09 White Hot G8 GT -- 155,000km (fuelly) -- LS3 Cam -- GM LS3 CNC Ported Heads -- Kooks 1 3/4" Long Tube Headers -- Solo Catback Midsection -- Hooker Maxflow Mufflers -- Pat G Tune -- Rotofab Intake -- Tein S-Tech Springs -- GXP FE3 Dampers -- BMR Subframe Cradle Inserts -- BMR Subframe Connectors -- Forgestar F14 Gold 18x9 +40 -- Michelin Pilot Super Sport 245/45/18 -- Maverick Man Carbon Fiber Spoiler

...uh oh, what happened to it?

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

New owners got rear ended by some asshat a week after they bought it in January 2011. Relatively minor damage compared to your LeSabre, but enough to total. Only 136k miles, minimal rust, ran awesome. Taken too soon. It also used to be PeterG's car.

I'm going to use the power of suggestion in order to live vicariously through you

_________________

Jerry /// Past: 95 SSEi (June 2010 COTM) -- 04 GXP (July 2011 COTM)
91 Honda Civic Wagon DX 2WD (fuelly) -- 208,000km -- 92hp -- Autocross Warrior
09 Lexus LS460 AWD -- 94,000km -- Daily Driver
09 White Hot G8 GT -- 155,000km (fuelly) -- LS3 Cam -- GM LS3 CNC Ported Heads -- Kooks 1 3/4" Long Tube Headers -- Solo Catback Midsection -- Hooker Maxflow Mufflers -- Pat G Tune -- Rotofab Intake -- Tein S-Tech Springs -- GXP FE3 Dampers -- BMR Subframe Cradle Inserts -- BMR Subframe Connectors -- Forgestar F14 Gold 18x9 +40 -- Michelin Pilot Super Sport 245/45/18 -- Maverick Man Carbon Fiber Spoiler

That's sad....hey wait a second - is the car still hanging around or did it get junked?

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

By mid-2011 it wound up at an scrapyard in Fort Erie, Ontario (just across the border from Buffalo, NY), and they were parting it out wanting an arm and a leg for all sorts of random parts - there were also eBay listings for every front end/suspension component I replaced If you were able to get your hands on it it would make a perfect donor/project as long as the rear floor pan wasn't badly damaged. I doubt they still have the car, but here is their website: http://millersauto.com/

_________________

Jerry /// Past: 95 SSEi (June 2010 COTM) -- 04 GXP (July 2011 COTM)
91 Honda Civic Wagon DX 2WD (fuelly) -- 208,000km -- 92hp -- Autocross Warrior
09 Lexus LS460 AWD -- 94,000km -- Daily Driver
09 White Hot G8 GT -- 155,000km (fuelly) -- LS3 Cam -- GM LS3 CNC Ported Heads -- Kooks 1 3/4" Long Tube Headers -- Solo Catback Midsection -- Hooker Maxflow Mufflers -- Pat G Tune -- Rotofab Intake -- Tein S-Tech Springs -- GXP FE3 Dampers -- BMR Subframe Cradle Inserts -- BMR Subframe Connectors -- Forgestar F14 Gold 18x9 +40 -- Michelin Pilot Super Sport 245/45/18 -- Maverick Man Carbon Fiber Spoiler

Yay, nothing like another 92-95 to have around at meets and such!

_________________
I'm backkkkkkkkkkkkkkkkk!

Here's a scan of my original sketch:



Last night, I stumbled on a few pics of willwrens custom interior on his. I think I want a white leather interior now with some dark purple lettering, etc (maybe next year).

I've got some truck bedliner for the floor pan, trunk, and if I take the trim off the doors I can line the sheet metal there as well. I did this on the lesabre, it cut the road noises down by about 70% (I didn't do the front doors because they needed rust repairs first, and I wasn't confident with a welder at the time). I've got some new insulation for under the carpet, and a 1/2" layer of carpet foam padding to make the floors feel even softer. Carryover from the LeSabre interior work I did.

Has anybody used bedliner or dynamat on the rear speaker deck? I feel it would reduce the accoustics, but in the SE I hear a lot of road noise from that area.

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

Should turn out pretty cool, and that sketch is where it's at. Those vents in the rear will greatly help with heat extraction. Makes me think of the '03-'04 cobra hood.

_________________
-2002 Pontiac Bonneville SE

gone, but I'll never forget it-2000 Buick LeSabre Limited, top swapped, ported gen3, MPS pulley system, FWI, SD headers, hockey puck mod, thrush turbo, 255lb pump, 180 t-stat, 245s on bullitts, and maybe some other things that I forget.

We just need to have another meet!

I'm almost done with the other rear corner, got about 1 hour of welding in this evening. I have to get the sub-frame bushings now, so I can fix the mounts. I figure there's a good possibility I could have everything done welding this weekend (if I don't get interrupted). Then some things need to get hit with the wire wheel and coated with Rustoleum. I'm going to try to get some snips capable of cutting the sheet metal, the cutoff wheels are getting annoying. The hood has to wait until I get an engine in, so I know exactly where to cut it.

Anybody know of a good way to strip a peeling clear coat off?

Edit: anybody use polyurethane casting compounds? I might have to try to make several sets of subframe bushings.

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

Pressure washer for clear coat? Then a good wet sanding will feather the edge...

_________________
*Chris*

15 Nissan Altima 2.5SL/2004 Honda Shadow 750 Aero
Previous, 07 GP SE, 06 GP GXP, 97 SSE 40th, 96 LeSabre Custom, 93 SLE, 90 LeSabre Custom

I have for my front trans mount, I got the stuff from McMaster-Carr. Pretty easy to work with, just make sure you mix all of it as it comes in the perfect proportion when it comes to you. If not, IIRC you have to mix by weight.

_________________

Jerry /// Past: 95 SSEi (June 2010 COTM) -- 04 GXP (July 2011 COTM)
91 Honda Civic Wagon DX 2WD (fuelly) -- 208,000km -- 92hp -- Autocross Warrior
09 Lexus LS460 AWD -- 94,000km -- Daily Driver
09 White Hot G8 GT -- 155,000km (fuelly) -- LS3 Cam -- GM LS3 CNC Ported Heads -- Kooks 1 3/4" Long Tube Headers -- Solo Catback Midsection -- Hooker Maxflow Mufflers -- Pat G Tune -- Rotofab Intake -- Tein S-Tech Springs -- GXP FE3 Dampers -- BMR Subframe Cradle Inserts -- BMR Subframe Connectors -- Forgestar F14 Gold 18x9 +40 -- Michelin Pilot Super Sport 245/45/18 -- Maverick Man Carbon Fiber Spoiler

Yeah yeah... I'll work on something for fall maybe. Once I'm settled at my place in bumble *fook*.

_________________
Will
05 Acura RL | 134k mi Grey/black | The Super-Hooptie
91 Buick Riviera | S2 L67 swap/4T60E | 124k mi | Antelope Beige Metallic w/Tan Int | Beat-up Beater / Cool Digital Dash
92 Pontiac Bonneville SSE | L67/4T60E | 75K mi | Med Slate Grey w/ Two-Tone Grey Int. | Low Miles Time Capsule / Storage Occupant
92 Chevy Lumina Z34 | LQ1/4T60E | 177k mi | Torch Red w/Grey Int. | Rusty Storage Occupant
03 Buick Park Avenue Ultra | L67/4T65E-HD | 197K | White Diamond Metallic w/Shale Int. | Rust Free Southern Sourced Storage Occupant
99 Chevy Tahoe LT | L31/4L65E | 246k mi | Spiral Grey Metallic w/Grey Int. | Daily Winter Rig / Tow Pig / Portable Concert Hall
04 Cadillac Seville STS | L37/4T80E | 216k mi | Red Jewel Tintcoat w/Shale Int. | Storage Occupant Too
05 Cadillac Deville | LD8/4T80E | 146k mi | Black w/Two Tone Tan Int. | Livery Pkg Daily

Making progress:








Only two more corners to go! Then I get to mix up some bondo and finish the body work.

My 'on sale' spray on bed-liner cans don't spray, rather push the stuff out in a slow moving chunk. Fail. Hopefully a different brand is the solution.

The proffesional grade of rustoleum is some good stuff - it looks like it wicks its way into rust. I was going to replace the control arms, but decided to give this a try first.

_________________
Boost addict


The Fleet:
'93 SSEi - Twincharged + manual Build thread
'97 Camaro - Top swap
'05 STS - V8, AWD, her DD
'92 Trofeo - Fair weather DD
'99 Montana - top swap 3800
'04 Sierra 2500HD - LLY Duramax

Current project:
Something cool, trust me.

Upcoming projects:
'92 Bonneville SSE
'87 LeSabre T-type
'67 LeSabre

Gone to greener pastures:
'84 Sierra Classic - Twin turbo 3800
'97 LeSabre - Top swap

RIP:
'86 LeSabre - pictures
'93 SE - L67

I would suggest using the aluminum flecked bondo or chopped fiberglass bondo as a base layer then top off with regular bondo. It will fill in the weld voids and add another layer of protection to the area.

I've had good luck actually with trowel able roof tar for under carriage areas and such. It's pretty thick and will stick to wet areas if need be.

_________________


1999 Bonneville SE with the heart of a 07 Grand Prix