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PostPosted: Wed Apr 13, 2016 9:59 am 
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Joined: Wed May 21, 2008 11:14 pm
Posts: 3967
Location: St Cloud, MN
Year and Trim: 06 Grand Prix LS4
Haaa, PBR FTW!!!!

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*Chris*
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15 Nissan Altima 2.5SL/2004 Honda Shadow 750 Aero
Previous, 07 GP SE, 06 GP GXP, 97 SSE 40th, 96 LeSabre Custom, 93 SLE, 90 LeSabre Custom


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PostPosted: Wed Apr 13, 2016 10:03 am 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
@Andrew That's exactly where I got it from!!

@Chris, PBR.. it gets the job done. lol. Those smaller bottles are bitters for Moscow mules.

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95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Sun Apr 17, 2016 11:14 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
The A and C pillar trim pieces are now wrapped in non-foam backed suede.

Image
Image
Image

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95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Mon Apr 18, 2016 7:12 pm 
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Joined: Wed May 21, 2008 11:14 pm
Posts: 3967
Location: St Cloud, MN
Year and Trim: 06 Grand Prix LS4
That is pure hawtness. I'm eager to see it all back together.

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*Chris*
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15 Nissan Altima 2.5SL/2004 Honda Shadow 750 Aero
Previous, 07 GP SE, 06 GP GXP, 97 SSE 40th, 96 LeSabre Custom, 93 SLE, 90 LeSabre Custom


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PostPosted: Sat Jun 18, 2016 11:00 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
I had a couple things left standing in the way of putting the glass back in but now I'm very close.

Today I fixed two small dents above the front doors and primed everything. I also put in an air drier in-line with my air hose setup so I can lay down a base coat on the roof. That base coat is really all that's left before the glass goes back in.

Image
Image
Image

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Sat Aug 06, 2016 12:09 am 
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Joined: Fri Jul 22, 2016 10:43 pm
Posts: 54
Location: Inedpendence, IA
Year and Trim: 97 Pontiac Bonneville SSEi Supercharged
I just read this whole thread. Greatness!! Sad i finished it. :sad:

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Justin{Reed}
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97' Bonneville SSEi [work in progress]


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PostPosted: Mon Aug 08, 2016 10:36 am 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
I appreciate it.

I wish I had more to update this thread with.

I've been at a road block with getting 2K primer to shoot right on a practice piece so I can 2K the front roof section then base coat it.

I've tried different tip sizes, pressures, ratio of reducer, etc. and it still can't get it to lay wet enough. It lays semi-dry and creates crevices when I go to sand it. I may wait till the humidity is down to screw with it again.

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95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Mon Aug 08, 2016 4:01 pm 
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Posts like an LG3
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Joined: Sun Jul 06, 2014 11:31 am
Posts: 335
Location: NY
Year and Trim: Black 2003 Bonneville SLE
try going a little bit slower with the passes, i know alot of people try to go super fast. you can also try turning down the air pressure

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2003 pontiac bonneville Sle with kenwood sound system. Upgraded tweeters, door speakers, deck speakers, kenwood sub and amp. Rage r20 18inch rims. Front and rear KYB shocks and struts. GXP Strut tower brace.. She's a work in progress still


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PostPosted: Wed Aug 31, 2016 10:49 pm 
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Joined: Fri May 23, 2008 12:26 am
Posts: 1219
Location: Charlotte, NC
Year and Trim: 96 SSEi- 157K
Going back through pics, and looking at your headliner/ interior pillar work....... remind me to never show you the headliner I did on my car lol

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- Rachael
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PostPosted: Fri Nov 18, 2016 9:25 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
Blows the dust off..

So after many failed attempts at shooting 2k primer and therefore not being able to shoot the roof.. I've decided the car has sat too long and the glass is going back in. My contingency plan for getting good paint coverage is removing the windshield reveal moldings prior to paint and just taping up the rear like I did the 1st repaint.

I went to the junkyard today in hopes of scoring a rear glass reveal molding in good shape. That also didn't go very well. It looks like I'll have to use a universal one.

The good news is I found a 92 SSEi and scored the following for $25
-Rear speaker deck with tweeters
-Rear speakers
-Rear seat belts (mine are rusted and these looked different)
-Trunk lid carpet
-Factory air pump
-Trunk air compressor latch molding
-Sacrificial door seal (to re-space out all my door moldings)
-Drivers door bottom window trim (mine doesn't want to stay seated)
-Front fender to body spacers

I also took the build sheet stashed in the trunk for S&G. It was a blue 2 tone interior car. So a little different.

I've always planned on eventually incorporating a pump into my rear air assist shocks. That's why I picked up the pump. I tested it out and it looks like it's still good:
https://www.youtube.com/watch?v=SC3umKkYGGQ

I think I'm going to try and set something up with the buddy who removed the glass for him to put it back in soon. He'll have easier access to that universal reveal molding..

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Fri Nov 18, 2016 9:52 pm 
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Joined: Mon May 19, 2008 6:04 pm
Posts: 25878
Location: Browerville, MN
Year and Trim: 2004 GXP - plus a handful of other Bonnevilles
FYI those pumps can run but not produce adequate pressure. I've had 6 on the bench at the same time and they all perform differently. My scientific test procedure is to put my thumb over the line and press as hard as I can. If the pump pressure can break the seal and cause a leak, the pump is good. If it can't break my thumb seal, its junk.

_________________
Andrew - owner/operator of Bonnevilles Unlimited
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2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 55k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 95k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 260k | Official Bonneville Hauler


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PostPosted: Fri Nov 18, 2016 10:26 pm 
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Joined: Mon May 19, 2008 7:01 pm
Posts: 17030
Location: Central Illinois
Year and Trim: 1992 SSE
2009 G8 GT
I took mine apart and lubed it up with air tool oil. It's quieter and runs less, so I assume it's working better.

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WHITE WHINE - 1992 SSE Supercharged 236.26 ci (.040 Over) 15.090 at 90.2 MPH on old engine w/ slipping trans & melted O2 sensor - Gen 3 M62 and matching TB, Gen 2 Pully, Zillamotorsports Ported LIM, YT 1.72 Roller Rockers, SII FPR & Injectors, Hypertech Thermomaster chip w/ 160 Thermo, TransGo Shift Kit, Infinity/Pioneer Speakers & a 10" Alpine Type R Sub, all the watts, 140 amp Alternator, Ricepipe CAI w/ heatshield, Pilot Angel Eye Foglights, Clear Corners, '02 17" Chrome Bent 5's, Magnaflow F-Body Muffler and Hi-flo Cat, Ceramic Coated Ported Exhaust Manifolds, Fan Override, Monroe Reflex struts, red calipers
2009 G8 GT - Sport Red Metallic, loaded, SOLO Axlebacks, Rotofab Intake, Tuned, autodim mirror, removed intake manifold cover, HSV GTS triple gauge pod, two tone red-hot shifter and HSV SuperSport steering wheel, GXP rear sway bar and diffuser, 3.45 diff and various Camaro suspension bits, LED Taillights


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PostPosted: Sat Nov 19, 2016 1:10 am 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
@Andrew, I don't think my scientific testing was as extensive off camera. I'll give it another whirl. Appreciate the heads up.

@John, are there any gaskets associated with taking it apart to oil it?

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


Top
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PostPosted: Sat Nov 19, 2016 9:59 am 
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Joined: Mon May 19, 2008 7:01 pm
Posts: 17030
Location: Central Illinois
Year and Trim: 1992 SSE
2009 G8 GT
I might remember a rubber gasket that I reused... Not sure. Willwren did a write up on it ages ago.

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WHITE WHINE - 1992 SSE Supercharged 236.26 ci (.040 Over) 15.090 at 90.2 MPH on old engine w/ slipping trans & melted O2 sensor - Gen 3 M62 and matching TB, Gen 2 Pully, Zillamotorsports Ported LIM, YT 1.72 Roller Rockers, SII FPR & Injectors, Hypertech Thermomaster chip w/ 160 Thermo, TransGo Shift Kit, Infinity/Pioneer Speakers & a 10" Alpine Type R Sub, all the watts, 140 amp Alternator, Ricepipe CAI w/ heatshield, Pilot Angel Eye Foglights, Clear Corners, '02 17" Chrome Bent 5's, Magnaflow F-Body Muffler and Hi-flo Cat, Ceramic Coated Ported Exhaust Manifolds, Fan Override, Monroe Reflex struts, red calipers
2009 G8 GT - Sport Red Metallic, loaded, SOLO Axlebacks, Rotofab Intake, Tuned, autodim mirror, removed intake manifold cover, HSV GTS triple gauge pod, two tone red-hot shifter and HSV SuperSport steering wheel, GXP rear sway bar and diffuser, 3.45 diff and various Camaro suspension bits, LED Taillights


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PostPosted: Thu Jan 05, 2017 11:13 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
The front and rear glass is back in as of a couple weeks ago. I didn't realize the front top reveal molding needed to be installed with the windshield since the oem one came out so easy. It unfortunately covers up the front lip of the hood where it's only primer at the moment. The good news is I was able to take the front reveal molding out without too much of a struggle. I might leave it out till I get that edge painted or sealed. Depending on how it goes back in, I might install it with some sealer or just have it re-done.

I took the opportunity with the glass out to put the headliner back in so I wouldn't have to taco it through the rear door. When I went to install I realized that when I fiberglassed the problem areas, I made it too thick for the grab handle push locks to properly reach the sheet metal. That, and it developed a couple creases. It's sort-of in for now but I'm exploring options for a new one. Possibly even NOS due to free time/motivation limitations.

7 years or so ago when I parked the car and decided to go nuts in the engine bay, the water leaks from the front and rear glass seals turned my car into a fishbowl without me realizing. Water pooled on the floor and rear seat area for long enough to soak through the paint and cause it to bubble a bit in a few areas. I got around to stripping it down and painting it with rust proofer. Ended up with Zero Rust from Blue Lighting. Yesterday I did the driver's side up to the rear seat and today I did the rest. The good news is there's only one small area I didn't know about or remember that needs new sheet metal. It's about the size of a quarter on the driver's side rear seat pan. There's another spot in the driver's front rocker and the e-brake pass through that will require some new metal as well.

Image
Image
Image
Image
Image

The new carpet came in the mail today too, but that'll stay out till I know the interior will stay dry.

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Fri Jan 06, 2017 11:59 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
I started cutting some of the rot out to see how much work I have ahead of me. That small spot in the rear seat pan was a bit rougher underneath so I cut it out. I started to cut out the front corner and while not great, it's not as bad as I thought going aft.

Image
Image
Image
Image

I still have a bit more to cut out on the front but I ran out of daylight today.. I made a couple templates to help make the sheet metal reconstruction a little easier. I'll mess with those templates a bit more before I go back to cutting. OCD won't let me just have it be close.

In that 3rd pic the bottom mounting portion of my fender is broken and mashed up. I'm not sure how/when I screwed that up but I'll plastic weld it back together at some point.

OEM headliner fiberboard is ordered.. money down, time up.

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Sat Jan 14, 2017 6:09 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
Virgin headliner arrived.. Ted approved

Image
Image
Image

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Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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PostPosted: Mon Jan 16, 2017 9:46 pm 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
So I took my ACC Graphite carpet out and compared it to an OEM floor mat and I'm not sure if I'm 100% satisfied with the match.

The small fabric scrap above the mat is the color of my previous ACC carpet (charcoal).

Image
Image

Previous carpet with OEM mats:

Image
Image

Thoughts?

I also requested samples from stockinteriors.com to see if I can get any closer.

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


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 Profile  
 
PostPosted: Mon Jan 16, 2017 11:22 pm 
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Joined: Mon May 19, 2008 6:04 pm
Posts: 25878
Location: Browerville, MN
Year and Trim: 2004 GXP - plus a handful of other Bonnevilles
I doubt you'll get much closer. I even seen variances between stock carpets of the same color. Sometimes a front section gray doesn't match a rear section gray. Luckily you don't ever see them together.

On the headliner, I'm curious how that was shipped. I often get requests to ship headliners, but according to UPS the size of the box that I need exceeds their maximum shipping dimensions, meaning it would have to go freight.

Also what were the costs of the new headliner and new carpet?

_________________
Andrew - owner/operator of Bonnevilles Unlimited
Image
2004 Bonneville GXP | 60k | White Gold Tricoat | custom built supercharged 3800 hot rod | garage queen
1997 Corvette | 55k | Silver Metallic | Z06 wheels | Date-night Hauler/Parts runner
2014 Town & Country Limited | Cashmere Pearl | 95k | Family Hauler
2002 Ram 1500 Quad Cab Sport | Black| 260k | Official Bonneville Hauler


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PostPosted: Tue Jan 17, 2017 9:59 am 
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Joined: Wed May 21, 2008 11:47 pm
Posts: 6880
Location: Philadelphia
Year and Trim: 95 SLE
The headliner was definitely shipped freight. It came on an 18 wheeler to a buddy's shop. The shipping method says 'Fed-Ex Freight' and it was about $200 for shipping. The actual part was $300 from chevypartsprime.com. Steep, but time is money.

The carpet was $170 shipped from Rock Auto.

_________________
Image
95 SLE... a keeper. 241k miles. Low and Slow.
97 BMW 528i
98 Infiniti vq35'd i30: 13.3@104mph, 30MPG Hwy (RIP)
02 Jag X-type
03 BMW M5
05 Chevy Cobalt LS
07 Infiniti G35s 6MT (Sold)
07 Ducati Monster S2R 800 with DS1000 swap
83 Yamaha IT175K
72 Yamaha DS7: '74 RD250 swap, JL chambers

Info on dropping a 92-99: Here.


Top
 Profile  
 
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