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PostPosted: Wed Aug 29, 2018 6:51 pm 
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Joined: Sun Jun 26, 2016 12:43 pm
Posts: 4
Location: Northern Vermont
Year and Trim: 2000 Pontiac Bonneville Ssei
Installed zzperformance short stack intercooler and car whines load and shuts right down. Gave a little gas a fuel injector popped out! Pulled supercharger off and half of the boost bypass hole going down supercharger was blocked by I/c aluminum, other half blocked by gasket. Cut out gasket to expose half hole, reassembled with same results. Took off again and hole similar in size and opposite the pcv valve was blocked by gasket. Cut out reassembled with same results. ZZP wasn't much help and just said they've never had an issue. The I/c core extends past the manifold opening to cover half of bypass hole. I looked at pixs of ported manifolds and it appears as if it's ok for all the air ports to share the same space. I think in need to port out the metal between the hole that takes in air from supercharger to the boost bypass hole to allow more air to the bypass hole. I don't think it's getting an accurate reading being half blocked off by aluminum. Any thoughts?

_________________
3.4 pulley, Summit 9" cone FWI, ZZP coils and wires, 35/35 D&D gears, ZZP 1.0 pcm. (Intercooler in the works.)


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